Production plant & office: ul. Puławska 48, Warszawa Mokotów DirectionsMon–Fri 9:00–17:00Call us: +48 22 845 65 25

Polycarbonate processing to size — cutting, milling | Warsaw

Polycarbonate processing to size — cutting, milling, panels

Polycarbonate processing to size in Warsaw — PLEXIPOL cuts, mills, drills and sizes solid and multiwall polycarbonate for your specific project. You order finished panels or shaped parts without buying whole sheets. Operating since 1995, serving B2B companies and private customers.

What polycarbonate processing includes

  • Cutting to size (panel sizing) — solid and multiwall polycarbonate cut to given dimensions for roofing, glazing, machine guards.
  • CNC milling — cutting shapes, mounting holes and edge chamfering per a vector file or technical drawing.
  • Drilling and mechanical machining — holes for screws and standoffs, accounting for the material’s thermal expansion.
  • Technical advice — we help choose the polycarbonate type (solid vs. multiwall), thickness and mounting method for your application.

Solid or multiwall polycarbonate — which to process for your project

Solid polycarbonate looks like glass but is far more impact-resistant — chosen for machine guards, anti-burglary glazing, skylights and safety barriers. Multiwall polycarbonate is lighter and insulates better thermally — standard for terrace roofing, pergolas, greenhouses and carports. We machine both types mechanically; polycarbonate reacts to heat differently than acrylic, so for shape cutting we mainly use mechanical machining and milling, with parameters tailored to the material and thickness.

Who we work with

  • Construction and installation companies — panels for roofing, carports, railings.
  • Industry and maintenance — machine and workstation guards, technical parts.
  • Architects and interior contractors — glazing, partitions, impact-resistant elements.
  • Advertising agencies — bases and covers for weatherproof outdoor structures.
  • Private customers — single custom panels, e.g. for roofing or a greenhouse.

How to order polycarbonate processing

All you need is the size and thickness — for shapes, a vector file (DXF, AI, CDR) or a dimensioned drawing. If you’re not sure which polycarbonate to choose, describe the application: we’ll advise on type and thickness, then prepare a quote. You’re also welcome at our location at ul. Puławska 48 in Warsaw.

Related materials and services

How an order works

  1. 1Your file or dimensionsDXF, DWG, AI, CDR or vector PDF at 1:1 scale — or simply the dimensions of the panel.
  2. 2Quote and process selectionWe check whether the geometry is better suited to the laser, the router or the saw.
  3. 3Machining in our workshopDone on site at ul. Puławska 48 in Warsaw, from stock sheets or from material you supply.
  4. 4Collection or deliveryCollect in person in Warsaw or have it shipped to your address.

Frequently asked questions

Do you cut polycarbonate to customer dimensions?

Yes — we size both solid and multiwall polycarbonate to given dimensions, from single panels to larger orders.

Can polycarbonate be laser cut like acrylic?

Polycarbonate reacts to heat differently than acrylic, so for shapes we recommend CNC milling and mechanical machining — the edge is then clean and repeatable.

How do I prepare a file for a quote?

A 1:1 scale vector file (DXF, AI, CDR) is best, or a dimensioned drawing. Simple panels just need dimensions and thickness described.

Send your project for a quote or call: +48 22 845 65 25.

⚡ Fast B2B quote

Request a quote for material and cutting to size

Attach a technical drawing or CAD file (DXF, DWG, PDF, AI, CDR) or describe your requirements — we will prepare the technical calculation free of charge.

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Our engineers will prepare a free calculation and select the machining technology.

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PRODUCTION PLANT AND OFFICE: ul. Puławska 48, Warsaw Mokotów ↗
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Monday – Friday: 9:00 – 17:00
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