Foamed PVC cut to size

- Since 1995experience and stability
- Cut to sizelaser, milling, bending
- Technical advicematerial selection for the application
- Fast turnaroundpopular formats in stock
Foamed PVC (also known under the trade name Forex) is a lightweight plastic with a uniform, fine-cell foamed structure, giving a smooth, matte surface without the need for additional finishing. Compared to rigid PVC it is much lighter and easier to process, but has lower mechanical strength — which is why it is used where weight and cost matter, rather than maximum stiffness or load resistance.
The material is moisture-resistant, does not absorb water and copes well with changing weather conditions, which makes it a popular choice for short- and medium-term outdoor advertising. The surface takes UV print, lacquering and film wrapping well, and a uniform colour throughout the cross-section (most often white) makes it easy to mill letters and graphics without visible edge discolouration.
Processing and cutting to size
We cut foamed PVC to size on routing plotters, which allows letters, shapes and mounting holes to be cut precisely in a single process. The material is very easy to work with — it drills, mills, glues and heat-bonds easily — which reduces production time and cost compared to stiffer plastics. Lightweight panel cutting.
How to choose foamed PVC thickness
For advertising letters and light elements 3–5 mm is enough. Advertising boards and display bases usually require 10–19 mm for adequate stiffness without supports. Very thick sheets (up to 30 mm) are used in mock-ups, architectural models and structures requiring high stiffness while keeping low weight. Foam PVC colour chart.
At PLEXIPOL you can buy foamed PVC cut to size, milled for a specific advertising project. We have been operating since 1995, serving B2B customers and retail orders.
Technical specifications
| Material | Foamed PVC (Forex) |
|---|---|
| Available thicknesses | 1, 2, 3, 5, 8, 10, 13, 19, 24, 30 mm |
| Sheet format | 2050 × 3050 mm (standard); cut to size |
| Weight | low — lighter than rigid PVC and most solid plastics |
| Water resistance | does not absorb moisture |
| Processing | milling, drilling, gluing, UV print, film wrapping |
| Warranty | up to 5 years (outdoor use) |
Examples of applications
- Advertising and information boards — lightweight, easy to mount.
- Milled letters and logotypes — uniform colour without edge discolouration.
- Mock-ups and architectural models — easy to process, low weight.
- Display stands and bases — trade-fair and POS constructions.
- UV print and film wrapping — a smooth surface for advertising graphics.
- Set design and decoration elements — lightweight panels for interior arrangements.
Colour & finish chart
Available thicknesses
- 1 mm
- 2 mm
- 3 mm
- 5 mm
- 8 mm
- 10 mm
- 13 mm
- 19 mm
- 24 mm
- 30 mm
Colours and variants
- White
- Black
Approvals and downloads
Related products and services
Order sheets cut to size
Give us your dimensions and quantity — we'll prepare an individual quote.