Polycarbonate processing to size — cutting, milling, panels
Polycarbonate processing to size in Warsaw — PLEXIPOL cuts, mills, drills and sizes solid and multiwall polycarbonate for your specific project. You order finished panels or shaped parts without buying whole sheets. Operating since 1995, serving B2B companies and private customers.
What polycarbonate processing includes
- Cutting to size (panel sizing) — solid and multiwall polycarbonate cut to given dimensions for roofing, glazing, machine guards.
- CNC milling — cutting shapes, mounting holes and edge chamfering per a vector file or technical drawing.
- Drilling and mechanical machining — holes for screws and standoffs, accounting for the material’s thermal expansion.
- Technical advice — we help choose the polycarbonate type (solid vs. multiwall), thickness and mounting method for your application.
Solid or multiwall polycarbonate — which to process for your project
Solid polycarbonate looks like glass but is far more impact-resistant — chosen for machine guards, anti-burglary glazing, skylights and safety barriers. Multiwall polycarbonate is lighter and insulates better thermally — standard for terrace roofing, pergolas, greenhouses and carports. We machine both types mechanically; polycarbonate reacts to heat differently than acrylic, so for shape cutting we mainly use mechanical machining and milling, with parameters tailored to the material and thickness.
Who we work with
- Construction and installation companies — panels for roofing, carports, railings.
- Industry and maintenance — machine and workstation guards, technical parts.
- Architects and interior contractors — glazing, partitions, impact-resistant elements.
- Advertising agencies — bases and covers for weatherproof outdoor structures.
- Private customers — single custom panels, e.g. for roofing or a greenhouse.
How to order polycarbonate processing
All you need is the size and thickness — for shapes, a vector file (DXF, AI, CDR) or a dimensioned drawing. If you’re not sure which polycarbonate to choose, describe the application: we’ll advise on type and thickness, then prepare a quote. You’re also welcome at our location at ul. Puławska 48 in Warsaw.
Related materials and services
- Solid polycarbonate — range and thicknesses
- Multiwall polycarbonate — range
- Cutting plastics to size
- CNC milling of plastics
Frequently asked questions
Do you cut polycarbonate to customer dimensions?
Yes — we size both solid and multiwall polycarbonate to given dimensions, from single panels to larger orders.
Can polycarbonate be laser cut like acrylic?
Polycarbonate reacts to heat differently than acrylic, so for shapes we recommend CNC milling and mechanical machining — the edge is then clean and repeatable.
How do I prepare a file for a quote?
A 1:1 scale vector file (DXF, AI, CDR) is best, or a dimensioned drawing. Simple panels just need dimensions and thickness described.